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1. Virgin aluminium
It all begins with the right quality of base metal i.e. aluminium. Cold-rolled sheets, made from new, virgin aluminium are used to cut the disc that would go on to become a world-class pan. We never use re-processed metal since it is invariably mixed with certain impurities that cannot be completely extracted. This leads to chemical reactions when the pan is heated over fire. The gases produced as a result rise up and puncture the non-stick surface creating micro-holes. The coating begins to tear precisely from these holes.
2. Shaping on precision moulds
Forged:
Heavy machines up to 10,000 tons are used to give precise shape to your pans over highly designed moulds. The right shape is critical not only to give a great look but also provide stability & performance to the pans.
Die-cast:
Pans made form this technology acquire unique strength and heat retention properties. They never get deformed. The process entails pouring pure molten aluminium in finely cut steel moulds to give world-class cookware.
3. Sand-blasting
This is a very special process that Wonderchef uses to ensure that the non-stick coating stays on the pan for the longest time. Every pan is bombarded by millions of particles of a specialised compound creating the same effect that is achieved by using the sand paper on a wall before painting it. The surface not only is rid of unwanted oils but also becomes amenable to absorbing the layers of coating and ensuring it sticks properly. Only a few leading brands of the world invest in this process.
4. Multi-stage Cleaning
Every pan is subjected to a 5-step cleaning process with repeated high pressure blasts of hot water, acids and hot air. The pan comes out of this process bathed and cleaned, very ready for the next step of applying coatings. This is extremely important since any oil or impurity or dust particle remaining on the pan will lead to the coating tearing off from there.
5. Non-stick Coating
This is the most sensitive step of the entire process. Smooth, even coating is critical for good performance. This is controlled precisely via automated machines to ensure that every part of the pan is evenly coated. The first layer of coating is the Primer. The primer holds the surface of the pan and forms the base of the final non-stick coating. 2-3 layers of non-stick coating are now applied over it. The beautiful colours that you find in our pans are applied at this stage. At times, further sprays are done to give the beautiful marble and stone finish to the pans.
6. Baking
This is perhaps the most essential step in the making of the pan which lesser brands often tend to ignore. Wonderchef uses a 120 foot long oven, precision-maintained at precisely 350 degree centigrade. This gives the coating enough time to get baked and stick to the surface. No wonder, Wonderchef pans perform better, have better release properties and their coating lasts longer.
7. Finishing
The pans are now given the final touch with beautiful outer coating, second round of baking, fixing of handles and safety packaging in designer gift boxes.
Quality Control: Pans from every batch are subjected to rigorous testing for quality. Our abrasion tests ensure that the coating should last through at least 5000 cycles. Handles are tested to carry load over 5 years of use.
Certifications and Standards of Wonderchef pans
- LFGB Certified
- Abrasion resistant up to 5000 cycles for META TUFF & 10000 cycles for META TUFF PRO
- PFOA, PFOS, PAH free
- Better food release properties
- Specific Migration of chromium and heavy metals well within limits
- Specific Migration of primary aromatic amines well within limits
- Passed analytical tolerance of aqueous & fatty food stimulants
- Sensorial examination - odor & taste well within limits
All parameters In accordance with German Food, Articles of Daily Use and Feed Code of September 1, 2005(LFGB), Section 30 and 31 with amendments, European Commission Regulation(EU)No. 10/2011 with amendments and BFR recommendations.
- Brand: Wonderchef
- Warranty: 5 Years
- Package Content: 1 Tawa
- Material: Aluminium
- Diameter: 25cm(6.35mm)
GST Product State : Maharashtra
Old_Discount Percentage Max Val : No
Discount Percentage Max Val No
Frequently Asked Questions
- How is the anodization done?
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Anodizing is an electrochemical process that converts the metal surface into a decorative, durable, corrosion-resistant, anodic oxide finish. Anodizing is accomplished by immersing the aluminium into an acid electrolyte bath and passing an electric current through the medium.
- Does the kadhai come with lid?
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Wonderchef hard anodized cookware comes with unique Stainless Steel Lid, Made from high quality Stainless Steel. Elegant wooden knob firmly riveted to the surface does not get heated or interfere with the cooking Surface. It gives you a firm grip thus, enhancing your cooking experience.
- Is the lid of hard anodized frying pan made of steel or glass?
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It is made of unique Stainless Steel lid.
- Does hard anodized mean non-stick?
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Hard-anodized aluminium has undergone a chemical process to oxidize the cooking surface of the pan so it's more durable, non-stick, and doesn't discolour food.
- What is the benefit of hard anodized cookware?
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It is non- toxic. High heat levels will not damage the anodized finish. Anodized surfaces are heat-resistant to the melting point of aluminium (1,221°F). Most important for cookware, hard-anodizing makes cookware surfaces so ultra-smooth that they become virtually non-porous (without pores).
- Is the hard anodized cookware safe for oven, dishwasher?
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The heat and harsh chemicals in the dishwasher will eat away at the exposed aluminium. After repeated cleaning like this, the anodized surface may start to chip off, leaving more raw aluminium exposed to erosion. To avoid damaging your cookware, it is best not to put hard anodized cookware in the dishwasher.
- Are the handles soft-touch?
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Yes, they are soft touch handles & adds elegance to your kitchen.
- What type of spoon / spatula can I use for hard anodized kadhai?
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You can any kind of spatulas silicone, wooden, nylon or even a metal spatula for all Wonderchef hard anodised cookware range.
- Can I cook for 5 - 6 people in wok?
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Yes, you can. With functional design, flat induction bottom, deep curved sides the Ebony range adds style to your kitchen as well.
- What is the thickness?
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Ebony Hard Anodized 60 microns hard anodized coating on pure grade aluminium makes the cookware 2.4 times harder than steel. For SKU specific thickness specification, kindly visit the product description section.
- Can I use hard anodized cookware on induction and gas cook tops?
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Yes, works on gas stoves and induction cooktops both.
- Is it safe to use?
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Yes, using hard anodized aluminium cookware is completely safe as the coating is non-toxic, stain and corrosion-resistant. It does not react with food and retains the original flavours.
- What is the warranty on hard anodized cookware?
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Hard anodised cookware has 5 Years Warranty, for SKU specific warranty specification, kindly visit the product description section.
- What can I cook in hard anodized cookware?
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The non-stick coating makes hard-anodized aluminium excellent all-purpose cookware that can be used for cooking a large variety of foods, including delicate ingredients like fish or eggs. The coating also makes the cookware easy to clean.
- Is it useful for deep-frying?
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Yes it can be used for deep frying.
- How to clean hard anodized cookware?
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To clean, hand wash the cookware in warm, soapy water, and then rinse and thoroughly hand dry. Rinse thoroughly in warm water and pat dry using clean cloth. Clean stubborn stains with a baking soda and water. Use a hard anodized cleaner to restore the lustre of the hard anodized finish.
- Is hard anodized cookware long lasting?
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Wonderchef uses premium quality 60-micron hard anodized coating on pure grade aluminum thus making the surface durable, scratch-resistant and literally 2.4 times harder than steel. This process make hand anodized cookware safe and long lasting.
It is perfectly safe as it is 100% safe with no PFOA, Cadmium, Nickel, Arsenic or Lead and is US FDA approved as well. - Is hard anodized cookware safe for cooking?
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While this is certainly a valid concern with non-anodized cookware, the anodizing process naturally prevents the metal from corroding with or without a non-stick coating. Therefore, hard-anodized cookware is safe to use.
Wonderchef Bring home the beautiful Ebony Cookware Range. Stunning black colour with wooden handles give a sophisticated look to your kitchen.